The mirror finishing system is a system for shaping a spinning tool, which can be machined using a shaped tool. Makino iQ series of machine tools equipped with the system can be ultra-high precision, high surface quality of the processing, the finishing surface roughness can reach Ra10nm, greatly reducing the polishing time, to avoid the traditional processing of optical polishing surface distortion caused by distortion The situation is very suitable for 3C, lamp industry optical mold processing.

1. Mirror processing system to achieve tool shaping effect

1) improve the tool radial runout accuracy

Due to the accuracy of beating tool shank itself and the errors that are caused when the tool is installed, the tools in the traditional machining have certain beating. The finishing of the mirror finishing system can improve the precision of the actual clamping tool after the precision of the tool shank and the precision of the tool Beating problem.

2) improve the tool shape accuracy

Tool for the ball really poor degree of sphericity, especially after processing a period of time worn tool, mirror processing system can improve the tool true sphericity.

3) improve the tool surface roughness

For the tool with poor surface roughness, the shaping function can improve the surface roughness.

2. Mirror processing system composition

The mirror processing system consists of a functional program, a tool shaping device, a calibration grinding wheel, a GC reference grinding wheel, a tool shaping device lubricator, a high-accuracy workpiece automatic measuring device, and a tool shape measuring device.

1) Function program: To realize the NC program of tool, tool truing device, workpiece automatic measuring device and tool shape measuring device

2) Tool shaping device: calibration device, the tool grinding and dressing

3) Calibration wheel: dressing tool used

4) GC reference wheel: Trim calibration wheel

5) Tool Sharpener Lubricator: Lubricate dressing wheel and tool

6) high-precision workpiece automatic measuring device: used to detect wheel diameter and beating situation

7) Tool shape automatic measuring device: Used to measure GC reference grinding wheel and tool

3. Mirror processing system features

Mirror processing system can improve the tool beating, ball and surface roughness, improve the surface quality of the tooling. Tool trimming function can achieve multiple use of the tool, greatly reducing tool cost. With Makino iQ series of machine tools, you can achieve high-quality mirror processing, reducing polishing time.